The Smart Tool is the heart of INTRAY. The denesting tool denests and transports the trays from the stack onto the conveyor band and has multiple patents.
The Smart Tool is custom-made, thus ensuring perfect denesting of every specific tray. The Smart Tool can be removed in less than 30 seconds and a new Smart Tool placed in the same time. Production stop to restart takes no more than 1 minute.
The Smart Tool only weighs 12 kg/26 lbs, making it easy and effortless for your production line personnel to insert and remove.
We designed the Smart Tool to be servo driven. You have complete control over the speed and force that the denesting tool uses to separate the tray from the stack and lead it to the conveyor belt. The Smart Tool needs no compressed air.
As the Smart Tool will be in direct contact with the tray, we gave the tool an open design. This enables you to clean the Smart Tool thoroughly and is your insurance that your denester is as clean and hygienic as the rest of your food processing production.
Each Smart Tool is custom-made for your tray. We give you the instructions for adjusting the Smart Tool and your tray - allowing you to order spare parts or a completely new tool without having to wait for a specialized technician to come and adjust the denester manually. The instructions enable your plant technicians to assemble and adjust the denester within the hour.
Smart Tool is able to denest trays faster than any conveyor belt can remove the trays. You have the freedom to constantly improve the other elements in your production line, knowing for sure that the denester will be able to cope with a higher speed.